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Friday, March 3, 2017
Typical Heating And Cooling Cycle For Furnace Brazing
1. Hold #1: At 150 to 260 °C (300 to 500 °F) for 10 to15 minutes. This allows solvents or water in the paste or binder vehicle to out gas from the braze alloy deposit.
Helps to prevent eruptions (holes) in the brazed deposit
Restore the atmosphere quality which can degrade from gasses
2. Hold #2: At approximately 540 °C (1000 °F) for 10 to15 minutes. This allows the organics (not liquids) in the braze vehicle sufficient time to become gaseous and to be removed through the pumping system.
Allows time for the quality of the furnace atmosphere to return
3. Hold #3: At 10 to 38 °C (50 to 100 °F) below braze alloy solidus temperature.
Stabilization hold for a minimum of ten minutes or until part thermo couples have reached set Delta T
Ramp Up Rate: Heat as fast as possible (without part distortion or compromise of metallurgical properties) to the braze temperature to prevent liquation of the braze alloy.
4. Hold #4: Typically, a hold time of 0 to 60 minutes at the braze temperature allows sufficient time for the alloy to melt and flow into the joint.
Ramp Down Rate: Slowly reduce the temperature to allow liquid alloy to solidify in place. Begin to quench below the solidus temperature of the braze alloy. 5. Hold #5: A diffusion hold of two to four hours at 1065 to 1150 °C (1950 to 2100 °F) will allow boron to diffuse and raise remelt temperature of the braze alloy. Cooling Ramp: Use a rate that will control distortion, meet required metallurgical properties and production needs.
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