98 Compressor Sensor Short Circuit MP4000

Description 

Compressor Sensor Short Circuit 

  • When the sensor circuit resistance is below 550Ω. 
  • Indicates: 
  • Short circuit. 
  • Defective or wrong sensor. 
  • Defective wiring. 
  • Defective controller. 

Corrective Action 

  • Check for damaged sensor wires. 
  • Check sensor connections at controller. 
  • The compressor temperature sensor is a NTC – 2 wire sensor. The sensor is located/connected to the MP-4000 at connector J3 pin 13 and 14. CM-4000 upper left connector J3, 17 pin wide, pin number 1 is the right pin, seen at the backside of the controller. 
  • The 2 sensor wires can be switched without affecting the measurement. 
  • Disconnect the sensor, use an Ohm (Ω) measuring device, measure the electrical resistance between the two sensor wires. 
  • The sensor can’t be examined without disconnecting it. 
  • The electrical resistance towards chassis must be above meg ohm (MΩ) range. 
  • The sensor is a NTC thermistor type - negative temperature coefficient, which in this case means that the resistance of the sensor decreases with temperature. 
    • The sensor is defined to be 86000Ω@ 25°C. 
    • Normal condition measuring with disconnected sensor is 
      • - 475kΩ@-10°C, 
      • - 280kΩ@0°C, 
      • - 171kΩ@+10°C, 
      • - 135kΩ@+15°C, 
      • - 107kΩ@+20°C. 
  • The valid measuring limit for this sensor is -25°C(approx 1MΩ) +185°C(approx 550Ω). 
NOTE: OPEN circuit state is not reasonable since open indicates high electrical resistance which with this type of sensor is possible at very low temperature. Instead -30°C is shown as temperature. The needed protection compressor temperature vice is at the high temperature end of the scale.

1 comment :

Writer Jordan said...

Dear author,

I found your blog post about the compressor sensor short circuit issue to be informative and well-written. As an electrical engineer myself, I understand the importance of proper PCB design to avoid such issues.

In fact, your post reminded me of the importance of seeking professional PCB Design Services when working on complex projects. A good PCB design service can help ensure that all the components are properly placed, that the traces are routed efficiently, and that the design is optimized for manufacturing.

In the case of the compressor sensor, it sounds like a design flaw may have contributed to the short circuit issue. This is a perfect example of why it's crucial to work with experienced designers who can identify potential problems early on and implement solutions to avoid costly mistakes.

Thank you for sharing your insights on this topic. I look forward to reading more of your blog posts in the future.

Best regards,
Jordan