Monday, January 19, 2009

DhilReefer: Comprehensive Theory And Practical Marine Refrigerated Container Study (Reefer Module)

Electrical General Safety Module (Handle By certified OSHA Lecturer)

Content Objective Teaching Suggestions Link
1. General Safety
  • Accident Prevention
  • Housekeeping 
  • depot and industry procedures
  • The technician should be able to: List and perform all functions necessary for maintaining a safe working at depot field


  • Develop procedures list.
  • Use life examples of need for good housekeeping practices.
  • Safety posters from industry
  • Safety file
  • Guest speakers from industry and others local organizations;e.gt,Fire Department, State.Safety Inspector.
No
2. Personal Apparel
  • Depot works field requirements
  • Prohibited clothing
  • OSHA requirements
  • State reasons why specific types of clothing and jewelry may hazardous
  • State applicable OSHA requirements.
  • Documented examples., e.g., news-paper clippings, magazine articles.
No
3. Safety Equipment
  • Depot & work field requirements
  • Safety glasses
  • Safety helmet
  • Glove
  • etc.
  • Identified all in works place/Depot safety equipment, state the reason for each item and the method of maintenance of each item
  • Prototype equipment.
  • Newspaper clippings
  • Narrative stories
  • Films
  • Posters
No
4. Proper of use equipment and tools
  • List the general safe operating procedures common to the use of equipment and tools.
  • Tool display
  • Equipment display
  • Demonstrate safe operation of equipment end tools.
  • List of general safety procedures.
No
5. Proper Use of Chemicals and Solvents
  • The technician should be able to:
  • List types of chemicals and solvents and describe their uses on Depot
  • Identify precautions to be taken
  • Read sample instructions carefully and emphasizing important points
  • Safety posters
  • Safety films
  • Newspaper clippings
No
6. Moving and lifting equipment
  • Proper body positions for lifting and moving
  • Leverage advantages
  • Demonstrate correct method of moving and lifting sample object
  • Films
  • Posters
  • Guest speakers (e.g., Council on Safety)
  • Information sheet.
No
7. Welding, Brazing safety & climb
  • Ladder types
  • Proper use of each type
  • Setting up an removing.
  • Oxygen & acetylene
  • Identify various types of Brazing and welding, list the basic rules of ladder safety, and demonstrate proper use of oxygen & acetylene.
  • Films
  • Teacher demonstration
  • Supervised technician practice



Electrical Shock Safety Module (Handle By certified OSHA Lecturer)

Content Objective Teaching Suggestions Link
1. Electrical Shock
  • Causes
  • Carelessness
  • Rules violations

  • Identify the common causes and effect of electrical shock

  • Stories of electrical shock and it's effect
  • Speakers from related field
No
2. Effects
  • Injury
  • Death


  • Itemize shock effect on body
No
3. Prevention
  • Depot & work place procedure
  • Industry procedure

  • Identify and demonstrate electrical accident prevention procedure

  • Develop Technicianoriented safety program
  • Discuss OSHA requirements
No
4. First-Aid
  • Identify and demonstrate electrical shock first-aid procedure

  • demonstration of, and technician participation in, rescue techniques
  • Power company safety man as guest speaker and trainer.
No
5. Fire
  • Causes
  • Spontaneous Combustion
  • Unsafe conditions

  • List and describe causes and of fires in Reefer, Depot and industry

  • Safety films
  • Demonstrate under controlled conditions.
No
6. Extinguisher
  • Classification
  • Use
  • Location
  • Maintenance

  • The technician should be able to list the classes of extinguisher and describe,the burning materials on which each.is used.

  • Demonstrate correct extinguisher use on different types of fires (outdoors) Use Fire Department personnel if required.
No
7. Safety to entering to GP' & Reefer container
  • List and describe causes entering to reefer container without info to others person

  • Stories of accident was happen
No

Basic Of Electrical Module (Refrigerated Container Standard Study)


Content Objective Teaching Suggestions Link

1. Alternate Current ~ AC


  • Revision knowledge

Revision To:-


a. Electricity Basics

  • Single Phase Current
  • Three Phase Current
b. Understanding
  • Voltage
  • Current
  • Ohm's Law
Link And Read
2. Direct Current ~ DC

  • Revision knowledge


  • Revision combine to All Reefer Components And Functions Study
Link And Read
3. Analog And Digital Multimeter 

  • Revision knowledge
  1. How To Use Multimeter
  2. Testing Continuity
  3. Testing Voltage
  4. Testing Resistance
  5. Testing Insulation Resistance
Link And Read 1

Link And Read 2

Basic Of Refrigeration (Refrigerated Container Standard Study)

Content Objective Teaching Suggestions Link
1. Introduction to the history and technology of refrigeration system related to Reefer Container
  • Technician should be understand all about related why the Reefer Container system has developed so sophisticated.


  • (Technician will be take advantage responsibility on the history)
  • History of refrigeration
  • Reefer Technology Timeline 
Link1
Link2
Link3
2. Refrigerant Liquid

  • Technician should be understand every characteristic all about refrigerant gas/liquid.



  • 99% technician in malaysia don't know all about refrigerant liquid/gas characteristic and effect even he ready work in reefer field around 10 years. As technician and experienced on handling committee study this fact are true due ready test on committee at port klang, penang and pasir gudang.



  • Fail to fully understand all about related refrigerant gas to the machine cause fail to any troubleshooting  related faulty on the machine.


  1. What is the refrigerant liquid/gas
  2. What the effect refrigerant gas at the cold place and at the high ambient.
  3. What the refrigerant gas can use to the machine
  4. Characteristics of refrigerant gas type use on the reefer machine 
  5. Safety during handling refrigerant gas
Link
Clicks
on
Title

3. Refrigerant Liquid hot and cold test
  • Revision knowledge


  1. live demonstration

Live Demo

Knowledge In Every Refrigeration And Reefer Component ~ Related With Refrigerant Gas(Refrigerated Container Standard Study)

Content Objective Teaching Suggestions Link
1.Compressor Revision to every compressor section
  1. What the function of Compressor
  2. How to compressor works
  3. How to compressor effect during compress gas
  4. How to compressor effect during compress without gas
  5. Knowledge all about compressor component 
  6. How many type compressor use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting compressor In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Compressor stuck cause of electricity
  4. Compressor stuck cause of mechanical
  5. Compressor head overheat
  6. Compressor over amperage
  7. Compressor low amperage
  8. Compressor lost compress
  9. Compressor Ohm Reading
  10. Compressor RPM
  11. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
Clicks
on Title
2. High Pressure Switch
*Auto
*Adjustable
Revision to every High Pressure Switch section
  1. What the function of High Pressure Switch
  2. How to High Pressure Switch switch works
  3. How to High Pressure Switch effect during compress gas
  4. Knowledge all about High Pressure Switch component 
  5. How many type High Pressure Switch use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting High Pressure Switch In condition:-
  1. Open Circuit
  2. Short Circuit
  3. Hard press element
  4. Low Press element
  5. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
3. High Pressure Transducer Revision to every High Pressure Transducer section
  1. What the function of Transducer
  2. How to Transducer works
  3. How to Transducer effect during compress gas
  4. How to Transducer effect during compress without gas
  5. Knowledge all about Transducer component 
  6. How many type Transducer use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Transducer In condition:-
  1. Short circuit
  2. Open Circuit
  3. Reading unstable
  4. In emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
4. Low Pressure Switch
*Auto
*Adjustable
Revision to every Low Pressure Switch section
  1. What the function of Low Pressure Switch
  2. How to Low Pressure Switch works
  3. How to Low Pressure Switch effect during compress gas
  4. Knowledge all about Low Pressure Switch component 
  5. How many type Low Pressure Switch use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Low Pressure Switch In condition:-
  1. Short circuit
  2. Open Circuit
  3. Reading unstable
  4. In emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
5. Low Pressure Pressure Transducer Revision to every Low Pressure Pressure Transducer section
  1. What the function of Transducer
  2. How to Transducer works
  3. How to Transducer effect during compress gas
  4. How to Transducer effect during compress without gas
  5. Knowledge all about Transducer component 
  6. How many type Transducer use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Transducer In condition:-
  1. Short circuit
  2. Open Circuit
  3. Reading unstable
  4. In emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
6. High Pressure Relief Valve Revision to every High Pressure Relief Valve section
  1. What the function of High Pressure Relief Valve
  2. How to High Pressure Relief Valve works
  3. How to High Pressure Relief Valve effect during compress gas
  4. How to High Pressure Relief Valve effect during compress without gas
  5. Knowledge all about High Pressure Relief Valve component 
  6. How many type High Pressure Relief Valve use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting High Pressure Relief Valve In condition:-
  1. Fail to blow off
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link1
Link2
7. HTT Revision to every HTT section
  1. What the function of HTT
  2. How to HTT works
  3. Knowledge all about HTT component
(this section is individual and not follow any alarm trigger)

How to troubleshooting HTT In condition:-
  1. Open Circuit
  2. Short Circuit
  3. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
8. DTT Revision to every DTT section
  1. What the function of DTT
  2. How to DTT works
  3. Knowledge all about DTT component 
(this section is individual and not follow any alarm trigger)

How to troubleshooting DTT In condition:-
  1. Open Circuit
  2. Short Circuit
  3. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
9. Rupture Disc Revision to every Rupture Disc section
  1. What the function of Rupture Disc
  2. How to High Rupture Disc works
  3. How to High Rupture Disc effect during compress gas
  4. How to Rupture Disc effect during compress without gas
  5. Knowledge all about Rupture Disc component 
  6. How many type Rupture Disc use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Rupture Disc In condition:-
  1. Disc fail to blow off
  2. Disc blow off in low target
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link1
Link2
10. Fusible Plug Revision to every Fusible Plug section
  1. What the function of Fusible Plug
  2. How to Fusible Plug works
  3. How to Fusible Plug effect during compress gas
  4. How to Fusible Plug effect during compress without gas
  5. Knowledge all about Fusible Plug component 
  6. How many type Fusible Plug use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Fusible Plug In condition:-
  1. Fail to melt
  2. Screw without lead
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
11. Water Pressure switch Revision to every Water Pressure switch section
  1. What the function of Water Pressure switch
  2. How to Water Pressure switch switch works
  3. How to Water Pressure switch effect during water hose plug-in and water flow
  4. Knowledge all about Water Pressure switch component 
  5. How many type Water Pressure switch use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting water Pressure Switch In condition:-
  1. Open Circuit
  2. Short Circuit
  3. Hard press element
  4. Low Press element
  5. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
12. Receiver tank Revision to every Receiver tank section
  1. What the function of Receiver tank
  2. How to Receiver tank works
  3. How to Receiver tank effect during compress gas
  4. How to Receiver tank effect during compress without gas
  5. Knowledge all about compressor component 
  6. How many type Receiver tank use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Receiver tank In condition:-
  1. Leak
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
13. Service valve Revision to every service valve section
  1. What the function of service valve
  2. How to service valve works
  3. How to service valve leaks
  4. Service valve component
(this section is individual and not follow any alarm trigger)

How to troubleshooting Service valve In condition:-
  1. Service valve leak test
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
14. Schrader valve Revision to every Schrader valve section
  1. What the function of schrader valve
  2. How to schrader valve works
  3. How to schrader valve leaks
  4. schrader valve component
(this section is individual and not follow any alarm trigger)

How to troubleshooting Schrader valve In condition:-
  1. Service valve leak test
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
15. Discharge pressure regulator Revision to every Discharge pressure regulator section
  1. What the function of Discharge pressure regulator
  2. How to Discharge pressure regulator works
  3. How to Discharge pressure regulator effect during compressor running
  4. How to Discharge pressure regulator effect during compressor running without gas
  5. Knowledge all about Discharge pressure regulator component 
  6. How many type Discharge pressure regulator use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Discharge pressure regulator In condition:-
  1. Leak test
  2. Noisy
  3. Hard spring compress symptom
  4. Soft spring compress symptom
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link1
Link2
16. Condenser Coil Revision to every Condenser coil section
  1. What the function of Condenser coil
  2. How to Condenser coil works
  3. How to Condenser coil effect during compressor running
  4. How to Condenser coil without gas
  5. Knowledge all about Condenser coil Type and specifications
  6. How many type Condenser use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Condenser Coil In condition:-
  1. Leak test
  2. Air Flow test
  3. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
16. Condenser Fan Motor Revision to every Condenser Fan Motor section
  1. What the function of Condenser Fan Motor
  2. How to Condenser Fan Motor works
  3. How to Condenser Fan Motor effect during compress gas
  4. How to Condenser Fan Motor effect during compress without gas
  5. Knowledge all about Condenser Fan Motor component
  6. How many type condensing system use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Condenser Fan Motor In condition:-

  1. Short circuit 
  2. Open/loose Circuit 
  3. Condenser Fan Motor overheat 
  4. Condenser Fan Motor over amperage 
  5. Condenser Fan Motor Ohm Reading 
  6. Condenser Fan Motor RPM 
  7. In Emergency
Link
18. Water Cooled Condenser Revision to every Water Cooled Condenser section
  1. What the function of Water Cooled Condenser
  2. How to Water Cooled Condenser works
  3. How to Water Cooled Condenser effect during compress gas
  4. How to Water Cooled Condenser effect during compress without gas
  5. Knowledge all about Water Cooled Condenser component 
  6. How many type Water Cooled Condenser use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Water Cooled Condenser In condition:-

  1. Leak test 
  2. Water Air Flow test 
  3. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
19. Filter Drier Revision to every Filter drier section
  1. What the function of Filter Drier
  2. How to Filter Drier works
  3. How to Filter Drier effect during compressor running
  4. How to Filter Drier effect during compressor running without gas
  5. How many type Filter Drier in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)
How to troubleshooting compressor In condition:-
  1. Leak test
  2. Hard choke
  3. Soft Choke
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
20. Solenoid valve
(cover all Type)
Revision to every Solenoid valve section
  1. What the function of Solenoid valve
  2. How to Solenoid Coil works
  3. How to Solenoid valve effect during compress gas
  4. How to Solenoid valve effect during compress without gas
  5. Knowledge all about Solenoid valve component 
  6. How many type Solenoid valve use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Solenoid valve In condition:-

  1. Valve Stuck 
  2. Valve Leak 
  3. In Emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link1
Link2
Link3
21. Solenoid Coil
(cover all Type)
Revision to every Solenoid Coil section
  1. What the function of Solenoid Coil
  2. How to Solenoid Coil works
  3. How to Solenoid Coil effect during compress gas 
  4. How to Solenoid Coil effect during compress without gas
  5. Knowledge all about Solenoid Coil component 
  6. How many type Solenoid Coil use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Solenoid Coil In condition:-

  1. Short circuit
  2. Open/loose Circuit
  3. Solenoid Coil over amperage
  4. Solenoid Coil low amperage
  5. Solenoid Coil Ohm Reading
  6. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link1

Link2
22. Expansion/ Quench Valve/Capillary Tube
(thermostatic/ pressure/analog)
Revision to every Expansion/ Quench Valve
(thermostatic/ pressure/analog) section
  1. What the function of expansion device
  2. How to expansion device works
  3. How to expansion device effect during compress gas
  4. How to expansion device effect during compress without gas
  5. Knowledge all about expansion device component 
  6. How many type expansion device use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting expansion device In condition:-

  1. Loose of pressure element 
  2. Leak of pressure element 
  3. Loose of evaporator superheat control 
  4. In emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link1
Link2
Link3
23. Electronic Expansion Valve (stepper) Revision to every
  1. What the function of Electronic Expansion Valve (stepper) 
  2. How to Electronic Expansion Valve (stepper) works
  3. How to Electronic Expansion Valve (stepper) effect during compress gas
  4. How to Electronic Expansion Valve (stepper) effect during compress without gas
  5. Knowledge all about Electronic Expansion Valve (stepper) component 
  6. How many type Electronic Expansion Valve (stepper) use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Electronic Expansion Valve (stepper) In condition:-

  1. Short circuit
  2. Open/loose Circuit
  3. Electronic Expansion Valve (stepper) stuck cause of electricity
  4. Electronic Expansion Valve (stepper) stuck cause of mechanical
  5. Electronic Expansion Valve (stepper) Ohm Reading
  6. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
24. Electronic Expansion Valve (moduload) Revision to every Electronic Expansion Valve (moduload)
  1. What the function of Electronic Expansion Valve (moduload)
  2. How to Electronic Expansion Valve (moduload) works
  3. How to Electronic Expansion Valve (moduload) effect during compress gas
  4. How to Electronic Expansion Valve (moduload) effect during compress without gas
  5. Knowledge all about Electronic Expansion Valve (moduload) component 
  6. How many type Electronic Expansion Valve (moduload) use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Electronic Expansion Valve (moduload) In condition:-

  1. Coil short circuit 
  2. valve jammed 
  3. Valve leak 
  4. Coil amp reading 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
25. Digital valve Revision to every Digital valve section
  1. What the function of Digital valve
  2. How to Digital valve works
  3. How to Digital valve effect during compress gas
  4. How to Digital valve effect during compress without gas
  5. Knowledge all about Digital valve component 
  6. How many type Digital valve use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Digital valve In condition:-

  1. Coil short circuit 
  2. valve jammed 
  3. Valve leak 
  4. Coil amp reading 
  5. In Emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link1
Link2
Link3
Link4
26. Stopper valve Revision to every
  1. What the function of Stopper valve
  2. How to Stopper valve works
  3. How to Stopper valve effect during compress gas
  4. How to Stopper valve effect during compress without gas
  5. Knowledge all about Stopper valve component 
  6. How many type Stopper valve use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Stopper valve In condition:-

  1. Valve Jammed 
  2. Valve Leak 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
No
27. Evaporator Coil Revision to every Evaporator Coil section
  1. What the function of Evaporator Coil
  2. How to Evaporator Coil works
  3. How to Evaporator Coil effect during compress gas
  4. How to Evaporator Coil effect during compress without gas
  5. Knowledge all about Evaporator Coil component 
  6. How many type Evaporator Coil use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Evaporator Coil In condition:-

  1. Evaporator Coil Leak 
  2. Evaporator Coil Loose Capacity 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
28. Evaporator Fan Motor Revision to every Evaporator Fan Motor section
  1. What the function of Evaporator Fan Motor
  2. How to Evaporator Fan Motor works
  3. How to Evaporator Fan Motor effect during compress gas
  4. How to Evaporator Fan Motor effect during compress without gas
  5. Knowledge all about Evaporator Fan Motor component 
  6. How many type Evaporator Fan Motor use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Evaporator Fan Motor In condition:-

  1. Short circuit
  2. Open/loose Circuit
  3. Evaporator Fan Motor overheat
  4. Evaporator Fan Motor over amperage
  5. Evaporator Fan Motor Ohm Reading
  6. Evaporator Fan Motor RPM
  7. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
29. Heat exchanger  Revision to every Heat exchanger section
  1. What the function of Heat exchanger
  2. How to Heat exchanger works
  3. How to Heat exchanger effect during compress gas
  4. How to Heat exchanger effect during compress without gas
  5. Knowledge all about Heat exchanger component 
  6. How many type Heat exchanger use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Heat exchanger In condition:-

  1. Leak 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
30. Reheat coil Revision to every Reheat coil section
  1. What the function of Reheat coil
  2. How to Reheat coil works
  3. How to Reheat coil effect during compress gas
  4. How to Reheat coil effect during compress without gas
  5. Knowledge all about Reheat coil component 
  6. How many type Reheat coil use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Heat Reheat coil In condition:-

  1. Loose of heat 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
Link2
31. Heater (coil) Revision to every Heater (coil) section
  1. What the function of Heater (coil)
  2. How to Heater (coil) works
  3. How to Heater (coil) effect during compress gas
  4. How to Heater (coil) effect during compress without gas
  5. Knowledge all about Heater (coil) component 
  6. How many type Heater (coil) use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Heat Reheat coil In condition:-

  1. Loose of heat 
  2. Short circuit 
  3. Open circuit 
  4. amp reading 
  5. In Emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
No
32. Heater (hot gas) Revision to every Heater (hot gas) section
  1. What the function of Heater (hot gas)
  2. How to Heater (hot gas) works
  3. How to Heater (hot gas) effect during compress gas
  4. How to Heater (hot gas) effect during compress without gas
  5. Knowledge all about Heater (hot gas) component 
  6. How many type Heater (hot gas) use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Heater (hot gas) In condition:-

  1. Loose of heat 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
33. Modulation device
*Digital Valve
*Moduload Valve
*Stepper valve
Revision to every Modulation device
*Digital Valve
*Moduload Valve
*Stepper valve section
  1. What the function of Modulation device
  2. How to Modulation device works
  3. How to Modulation device effect during compress gas
  4. How to Modulation device effect during compress without gas
  5. Knowledge all about Modulation device component 
  6. How many type Modulation device use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Modulation device In condition:-

  1. Short circuit 
  2. Open/loose Circuit 
  3. Power pack failure 
  4. Modulation device stuck cause of electricity 
  5. Modulation device stuck cause of mechanical 
  6. Modulation device over amperage 
  7. Modulation device low amperage 
  8. Modulation device Ohm Reading 
  9. Opening closing percentage 
  10. In Emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
----

Knowledge In Every Refrigeration And Reefer Component ~ Related With Electricity (Refrigerated Container Standard Study)


Content Objective Teaching Suggestions Link
1. Power Plug 440volt Revision to every Power Plug 440volt section
  1. What the function of Power Plug 440volt
  2. What the abnormal effect during reeefr unit running plug body hot
  3. What the cause of power plug burn out
  4. Knowledge all about Power Plug 440volt component 
How many type Power Plug 440volt use in marine refrigerated container and Commercial

(this section is individual and not follow any alarm trigger)

How to troubleshooting Power Plug 440volt In condition:-

  1. Short circuit 
  2. Open/loose Circuit 
  3. In Emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link1
Link2

2. Power Cable Revision to every Power Cable section
  1. What the specifications for reefer power cable?
  2. Knowledge all about power cable component 
(this section is individual and not follow any alarm trigger)

How to troubleshooting Power Cable In condition:-

  1. Short circuit 
  2. Open/loose Circuit 
  3. Short due to chemical contamination 
  4. In Emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
3. Circuit Breaker Revision to every Power Cable section
  1. What the specifications for reefer Circuit Breaker?
  2. Knowledge all about Circuit Breaker component
(this section is individual and not follow any alarm trigger)

How to troubleshooting Circuit Breaker In condition:-

  1. Short circuit 
  2. Open/loose Circuit 
  3. In Emergency 
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
4. Transformer Revision to every Transformer section
  1. What the function of Transformer
  2. How to Transformer works
  3. Knowledge all about Transformer component 
  4. How many type Transformer in all industries?
(this section is individual and not follow any alarm trigger)

How to troubleshooting Transformer In condition:-

  1. Short circuit
  2. Open/loose Circuit
  3. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
5. Phase contactor Revision to every Phase contactor section
  1. What the function of Phase contactor
  2. How to Phase contactor works
  3. Knowledge all about Phase contactor component 
  4. How many type Phase contactor use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Phase contactor In condition:-

  1. Short circuit
  2. Open/loose Circuit
  3. Phase contactor stuck cause of electricity
  4. Phase contactor stuck cause of mechanical
  5. Phase contactor low amperage
  6. Phase contactor Ohm Reading
  7. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
6. Contactor
(Cover all type)
Revision to every contactor section
  1. What the function of contactor
  2. How to contactor works
  3. Knowledge all about contactor component 
  4. How many type contactor use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting contactor In condition:-

  1. Short circuit
  2. Open/loose Circuit
  3. contactor stuck cause of electricity
  4. Contactor stuck cause of mechanical
  5. contactor low amperage
  6. contactor Ohm Reading
  7. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
7. Single Phase switch Revision to every Single Phase switch section
  1. What the function of Single Phase switch
  2. How to Single Phase switch works
  3. Knowledge all about Single Phase switch component 
  4. How many type Single Phase switch use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)

How to troubleshooting Single Phase switch In condition:-

  1. Short circuit
  2. Open/loose Circuit
  3. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To
Maker
----

Knowledge In Every Refrigeration And Reefer Component ~ Related With Controller (Refrigerated Container Standard Study)


Content Objective Teaching Suggestions Link
1. Battery
*

  • Nickel Cadmium (NiCd) battery.
  • Nickel-Metal Hydride (NiMH) battery.
  • Lead Acid battery.
  • Lithium Ion battery.
  • Lithium Polymer battery.
Revision to every Battery section
  1. What the function of Battery
  2. How to Battery works
(this section is individual and not follow any alarm trigger)
How to troubleshooting Battery In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Charging fail
  4. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
2. Fuse Revision to every Fuse section
  1. What the function of Fuse
  2. How to Fuse works
(this section is individual and not follow any alarm trigger)
How to troubleshooting Fuse In condition:-
  1. Open/loose Circuit
  2. Bad contact
  3. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link
3. Relay Revision to every Relay section
  1. What the function of Relay
  2. How to Relayworks
  3. Knowledge all about Relay component 
  4. How many type Relay use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)
How to troubleshooting Relay In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Relay stuck cause of electricity
  4. Relay stuck cause of mechanical
  5. Relay head overheat
  6. Relay over amperage
  7. Relay Ohm Reading
  8. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link1
4. Switch 24volt Revision to every Switch 24volt section
  1. What the function of Switch 24volt
  2. How to Switch 24volt works
  3. Knowledge all about Switch 24volt component 
(this section is individual and not follow any alarm trigger)
How to troubleshooting Switch 24volt In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Switch 24volt  stuck cause of mechanical
  4. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To
Maker
5. Defrost switch Revision to every Defrost switch section
  1. What the function of Defrost switch
  2. How to Defrost switch works
  3. Knowledge all about Defrost switch component 
(this section is individual and not follow any alarm trigger)
How to troubleshooting Defrost switch In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Fail communicate with controller
  4. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To
Maker
6. RPP Revision to every RPP section
  1. What the function of RPP
  2. How to RPP works
  3. Knowledge all about RPP component 
(this section is individual and not follow any alarm trigger)
How to troubleshooting RPP In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To
Maker
7. Power Module Revision to every Power Module section
  1. What the function of Power Module
  2. How to Power Module works
  3. Knowledge all about Power Module component 
(this section is individual and not follow any alarm trigger)
How to troubleshooting Power Module In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Fail syncronize to controller 
  4. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To
Maker
8. Power pack Revision to every Power pack section
  1. What the function of Power pack
  2. How to Power pack works
  3. Knowledge all about Power pack component 
(this section is individual and not follow any alarm trigger)
How to troubleshooting Power pack In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To
Maker
9. Modulation device Revision to every Modulation device section
  1. What the function of Modulation device 
  2. How to Modulation device works
  3. How to Modulation device effect during compress gas
  4. How to Modulation device effect during compress without gas
  5. Knowledge all about Modulation device component 
  6. How many type compressor use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)
How to troubleshooting Modulation device In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Modulation device stuck cause of electricity
  4. Modulation device stuck cause of mechanical
  5. Modulation device over amperage
  6. Modulation device low amperage
  7. Modulation device lost piston
  8. Modulation device Ohm Reading
  9. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To
Maker
10. Ventilation system Revision to every Ventilation system section
  1. What the function of Ventilation system
  2. How to Ventilation system works
  3. Knowledge all about Ventilation system component 
  4. How many type compressor use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)
How to troubleshooting Ventilation system In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Compressor stuck cause of electricity
  4. Compressor stuck cause of mechanical
  5. Compressor Ohm Reading
  6. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To
Maker
11. AFAMRevision to every AFAM section
  1. What the function of AFAM
  2. How to AFAM works
(this section is individual and not follow any alarm trigger)
How to troubleshooting AFAM  In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Compressor stuck cause of electricity
  4. Compressor stuck cause of mechanical
  5. Compressor Ohm Reading
  6. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To
Maker
12. Sensor (cover all type Revision to every Sensor (cover all type section
  1. What the function of Sensor (cover all type
  2. How to Sensor (cover all type works
  3. How to Sensor (cover all type effect during compress gas
  4. How to Sensor (cover all type effect during compress without gas
  5. Knowledge all about Sensor (cover all type component 
  6. How many type Sensor (cover all type use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)
How to troubleshooting Sensor (cover all type In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Sensor (cover all type stuck cause of electricity
  4. Compressor stuck cause of mechanical
  5. Compressor over amperage
  6. Compressor low amperage
  7. Compressor Ohm Reading
  8. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To
Maker

Link1
Link2
13. Humidity sensor Revision to every Humidity sensor section
  1. What the function of Humidity sensor
  2. How to Humidity sensor works
  3. How to Humidity sensor effect during compress gas
  4. How to Humidity sensor effect during compress without gas
  5. Knowledge all about Humidity sensor component 
  6. How many type Humidity sensor use in marine refrigerated container and Commercial
(this section is individual and not follow any alarm trigger)
How to troubleshooting Humidity sensor In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Compressor over amperage
  4. Compressor low amperage
  5. Compressor Ohm Reading
  6. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Link1
Link2
14. USDA sensor Revision to every USDA sensor section
  1. What the function of USDA sensor
  2. How to USDA sensor works
  3. Knowledge all about USDA sensor component 
(this section is individual and not follow any alarm trigger)
How to troubleshooting compressor In condition:-
  1. Short circuit
  2. Open/loose Circuit
  3. Compressor Ohm Reading
  4. In Emergency
Instructor must be checks every Tools and Test Instrument in condition is complete for works at filed
Refer
To

Maker


Knowledge In Every Refrigeration And Reefer Component ~ Related With Air Circulation (Refrigerated Container Standard Study)
ContentObjectiveTeaching SuggestionsLink
How to Reefer air circulation worksRevision to every section of Reefer air circulation worksExploration to systemLink1
Link2
How to Fresh air ventilation worksRevision to every section of Fresh air ventilation worksExploration to systemLink1
Link2
How to Humidity system worksRevision to every section of Humidity system worksExploration to systemLink1
Link2
How to Controlled atmosphere works Revision to every section of Controlled atmosphere worksExploration to systemLink1
Link2
Link3
How to pureFresh worksRevision to every section of pureFresh worksExploration to systemLink1
----


Knowledge In Every Refrigeration And Reefer Component ~ Knowledge In Control System (Refrigerated Container Standard Study)
ContentObjectiveTeaching SuggestionsLink
Direct/ Analog
  1. What is the direct system
  2. How to direct system works
Link
PLCs
  1. What is the PLCs
  2. How to PLCs system works
Link
Link
Link
Microprocessor
  1. What is the Microprocessor system
  2. How to Microprocessor system works
  • Power
  • Control
  • Temperature
  • Safety
  • Memory
Link
link
Link
Link
Link
Link

----

Knowledge In Every Reefer Container Manuals Study (Refrigerated Container Standard Study)

Content Objective Teaching Suggestions Link
Introduction
to Reefer Container inspection
  • To let technician know what the actually is Inspections to Reefer Container and what the effects and defects 
Reefer Container Inspections

(This section is cover for All model Daikin, Carier, Thermo King, StarCool and Mitsubushi)
  1. Visual inspection and completeness all machinery item accordance with standard machine manufacturers
  2. Visual inspections to long lasting use during transit
  3. Visual inspections for safety during during handling by human

TBA
Introduction
to Reefer Container specsification
  • learning through latest manuals books


  • Manuals introduction
(This section is cover for All model Daikin, Carier, Thermo King, StarCool and Mitsubushi)
All
Maker
Spec
Carrier
  • Learning to follow instruction and description from latest manuals books
  • Learning to follow maker magazine or bulletin


  1. Action, troubleshooting and repair by indication alarm trigger from controller
  2. Standard Diagnosing and troubleshooting suggestions from manufacturers
Link

Daikin

  • Learning to follow instruction and description from latest manuals books
  • Learning to follow maker magazine or bulletin



  1. Action, troubleshooting and repair by indication alarm trigger from controller
  2. Standard Diagnosing and troubleshooting suggestions from manufacturers
Link
StarCool
  • Learning to follow instruction and description from latest manuals books
  • Learning to follow maker magazine or bulletin


  1. Action, troubleshooting and repair by indication alarm trigger from controller
  2. Standard Diagnosing and troubleshooting suggestions from manufacturers
Link
Thermo King
  • Learning to follow instruction and description from latest manuals books
  • Learning to follow maker magazine or bulletin


  1. Action, troubleshooting and repair by indication alarm trigger from controller
  2. Standard Diagnosing and troubleshooting suggestions from manufacturers
Link
Mitsubishi
  • Learning to follow instruction and description from latest manuals books
  • Learning to follow maker magazine or bulletin

  1. Action, troubleshooting and repair by indication alarm trigger from controller
  2. Standard Diagnosing and troubleshooting suggestions from manufacturers
Link
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Knowledge In Depot Management Related With Business And Operation

Content Objective Teaching Suggestions Link
Estimation

  • List Price
  • Part Number

Computer Literate


  • Email
  • Email Content
  • Word
  • Excel

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