Blogger Profile: Mohd Fadhil Bin Ramli

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MY PROFILE:

NAME:                      MOHD FADHIL BIN RAMLI
PERMANENT ADD:    PORT KLANG/ PASIR GUDANG.
PHONE NO:               0187652032
EMAIL:                     fadhilhtm@gmail.com
WEB:
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WORKING EXPERIENCE:-
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FREELANCE: Start from 10 Jan 2014
  • Marketing - Offline & Online
  • Full time action as Webmaster
  • Registered Real Estate Negotiator - KUMPULAN JURUNILAI SDN. BHD.
  • Run service for sea going and sale unit Dry-Van/ reefer container - AZMG
  • Involve In Shipping Container/Reefer Trading, Project, Designer,Modification and Architecture
  • Blogger

PREVIOUSLY:-
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KLANG REEFER SERVICES SDN. BHD.
(AUTHORIZED SERVICE AGENT FOR CARRIER, DAIKIN, MITSUBISHI, THERMO KING AND STARCOOL REEFER)
JOB CONTENT: DEPOT MANAGER CUM TECHNICAL MANAGER
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TRILIMAJU SDN. BHD. (PENANG)
JOB CONTENT: REEFER ENGINEER
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TRICOOL REEFER SDN. BHD.
JOB CONTENTS: TECHNICAL EXCUTIVE (PASIR GUDANG)
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EAST & WEST MARITIME SDN. BHD.
JOB CONTENTS: REEFER TECHNICIAN (JOHOR PORT)
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MALAYSIA INTERNASIONAL SHIPPING CORPORATION
JOB CONTENTS: ABLE BODIED SEAMAN (Foreign-Going & Local)
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JOHAN SHIPPING
JOB CONTENTS: ORDINARY SEAMAN (Local)
-
***************************************************************

DETAILS:-
KLANG REEFER SERVICES SDN. BHD.
(AUTHORIZED SERVICE AGENT FOR CARRIER, DAIKIN, MITSUBISHI, THERMO KING, AND STARCOOL REEFER)
SERVICING PERIOD: FIRST OF APRIL 2013 UNTIL 9 JAN 2014
JOB CONTENT: TECHNICAL MANAGER
STAFF UNDER CUSTODY: 27 PERSON
  • TECHNICAL ADMINISTRATION
  • RESPONSIBLE FOR PROFIT AND LOSS UNDER TECHNICAL OPERATION
  • PROVIDING TECHNICAL COURSES FOR ALL TECHNICAL STAFF
  • IT/ COMPUTER AND SERVER IN-HOUSE SYSTEM ADMINISTRATION
  • TECHNICAL DIVISION MANAGEMENT
***************************************************************
TRILIMAJU SDN. BHD. (PENANG)
SERVICING PERIOD: DEC 1ST 2012 UNTIL 27 MARCH 2013
JOB CONTENT: REEFER ENGINEER
STAFF UNDER CUSTODY: 6 PERSON
  • PROVIDING TECHNICAL COURSES FOR ALL TECHNICAL STAFF
  • PERFORMING PRE-TRIP INSPECTION FOR REEFER CONTAINER
  • REPAIR ESTIMATION
  • SERVICING AND MAINTENANCE 
  • ONBOARD SERVICE  FOR REEFER CONTAINER
  • ATTENDING OUTSTATION SERVICES FOR SHIPPER COMPLAINT
****************************************************************
KLANG REEFER SERVICES SDN. BHD.
(AUTHORIZED SERVICE AGENT FOR CARRIER, DAIKIN, MITSUBISHI, THERMO KING AND STARCOOL REEFER)
SERVICING PERIOD: JUNE 2012 UNTILL 27 NOV 2012
JOB CONTENT: DEPOT MANAGER CUM TECHNICAL MANAGER
STAFF UNDER CUSTODY: TECHNICAL 27/ DEPOT 12 PERSON
  • RESPONSIBLE FOR PROFIT AND LOSS UNDER TECHNICAL AND DEPOT OPERATION
  • CHIEF TECHNICAL COMMITTEE
  • PROVIDING TECHNICAL COURSES FOR ALL TECHNICAL STAFF WEEKLY
  • CONTAINER YARD/ DEPOT MANAGEMENT
  • TECHNICAL DIVISION MANAGEMENT
  • IT/ COMPUTER AND SERVER IN-HOUSE SYSTEM ADMINISTRATION
****************************************************************
KLANG REEFER SERVICES SDN. BHD.
(AUTHORIZED SERVICE AGENT FOR CARRIER, DAIKIN, MITSUBISHI, THERMO KING AND STARCOOL REEFER)
SERVICING PERIOD:MAY 2009 TRANSFER TO PORT KLANG/JUN 2012
JOB CONTENT: TECHNICAL EXCUTIVE (PASIR GUDANG)
STAFF UNDER CUSTODY: 2 PERSON
  • CHIEF TECHNICAL COMMITTEE
  • PROVIDING TECHNICAL COURSES FOR ALL STAFF EVERY WEEK
  • PROVIDING USED REEFER CONTAINER FOR SALES AS SALE UNIT
  • PROVIDING USED GP CONTAINER FOR SALES AS SALE UNIT
  • PERFORMING PRE-TRIP INSPECTION FOR REEFER CONTAINER
  • REPAIR ESTIMATION
  • SERVICING AND MAINTENANCE
  • REEFER UNIT UPGRADING
  • ATTENDING OUTSTATION SERVICES FOR SHIPPER COMPLAINT
  • ON-BOARD/VESSEL SERVICE FOR REEFER
  • RETROFITTING AND REFURBISHING FOR MITSUBISHI AND DAIKIN REEFER
  • SPARE-PART DELIVERY
  • MARKETING (PASIR GUDANG)
**************************************************************
TRICOOL REEFER SDN. BHD.
SERVICING PERIOD: JUN 2008 UNTIL MAY 2009
JOB CONTENTS: TECHNICAL EXCUTIVE (PASIR GUDANG)
STAFF UNDER CUSTODY: 2 PERSON
  • PERFORMING PRE-TRIP INSPECTION FOR REEFER CONTAINER
  • REPAIR ESTIMATION
  • SERVICING AND MAINTENANCE
  • ON-BOARD SERVICE FOR REEFER CONTAINER
  • ATTENDING OUTSTATION SERVICES FOR SHIPPER COMPLAINT
  • RETROFITTING REFURBISHING FOR MITSUBISHI, DAIKIN REEFER
  • REEFER CONTAINER SPARE PARTS DELIVERY
  • MARKETING PASIR GUDANG
**************************************************************
KLANG REEFER SERVICES SDN. BHD.
AUTHORIZED SERVICE AGENT FOR CARRIER, DAIKIN, MITSUBISHI, THERMO KING AND STARCOOL REEFER)
SERVICING PERIOD: APRIL 2004 TO UNTIL JUN 2008
JOB CONTENT: TECHNICAL EXCUTIVE (PASIR GUDANG)
  • PROVIDING USED GP CONTAINER FOR SALES AS SALE UNIT
  • PERFORMING PRE-TRIP INSPECTION FOR REEFER CONTAINER
  • SERVICING AND MAINTENANCE
  • PERFORM PRE-TRIP INSPECTION
  • REPAIR ESTIMATION
  • REEFER UNIT UPGRADING
  • ATTENDING OUTSTATION SERVICES FOR SHIPPER COMPLAINT
  • ON-BOARD/VESSEL SERVICE FOR REEFER
  • RETROFITTING AND REFURBISHING FOR MITSUBISHI AND DAIKIN REEFER
  • SPARE-PART DELIVERY
  • MARKETING (PASIR GUDANG)
***************************************************************
EAST & WEST MARITIME SDN. BHD.
SERVICING PERIOD: 1998/APRIL 2000 TO APRIL 2004
JOB CONTENTS: REEFER TECHNICIAN (JOHOR PORT)
  • MONITORING AND REPORTING FOR LADEN REEFER CONTAINER
  • PERFOMING PRE-TRIP INSPECTIONS FOR REEFER CONTAINER
  • SERVICING AND MAINTENANCE
  • REPAIR ESTIMATION
  • ONBOARD REEFER SERVICING AND MAINTENANCE
  • ATTENDING OUTSTATION SERVICES FOR SHIPPER COMPLAINT
**************************************************************
MALAYSIA INTERNASIONAL SHIPPING CORPORATION
SERVICING PERIOD: NOVEMBER 1999 TO 2000
JOB CONTENTS: ABLE BODIED SEAMAN (LOCAL)
MV. BUNGA CEMPAKA DUA
HP. 6080
  • PERFORMS FOLLOWING TASKS ON BOARD SHIP TO WATCH FOR OBSTRUCTIONS IN VESSEL'S PATCH AN TO MAINTAIN EQUIPMENT AND STRUCTURES
  • STANDS WATCH AT BOW OR ON WING OF BRIDGE TO LOOK FOR OBSTRUCTIONS IN PATCH OF VESSEL
  • MEASURES DEPTH OF WATER IN SHALLOW OR UNFAMILIAR WATERS, USING LEAD-LINE AND TELEPHONES OR SHOUTS INFORMATION BRIDGE
  • ON BRIDGE DUTY
  • PAINTS AND CHIPS RUST ON DECK OR SUPERSTRUCTURE OF SHIP
  • PIRATE WATCH
***************************************************************
MALAYSIA INTERNASIONAL SHIPPING CORPORATION
SERVICING PERIOD: MAY 1999 TO APRIL 2000
JOB CONTENTS: ABLE BODIED SEAMAN (FOREIGN GOING)
MV. BUNGA PELANGI DUA
HP. 55400
  • PERFORMS FOLLOWING TASKS ON BOARD SHIP TO WATCH FOR OBSTRUCTIONS IN VESSEL'S PATCH AN TO MAINTAIN EQUIPMENT AND STRUCTURES
  • STANDS WATCH AT BOW OR ON WING OF BRIDGE TO LOOK FOR OBSTRUCTIONS IN PATCH OF VESSEL
  • MEASURES DEPTH OF WATER IN SHALLOW OR UNFAMILIAR WATERS, USING LEAD-LINE AND TELEPHONES OR SHOUTS INFORMATION BRIDGE
  • ON BRIDGE DUTY
  • PAINTS AND CHIPS RUST ON DECK OR SUPERSTRUCTURE OF SHIP
  • PIRATE WATCH
***************************************************************
JOHAN SHIPPING
SERVICING PERIOD: MAY 1997 CONTINUOUSLY RETURN TO EAST & WEST
JOB CONTENTS: ORDINARY SEAMAN (LOCAL)
MV. JOHAN JADE
HP. CHECKED
  • PERFORMS FOLLOWING TASKS ON BOARD SHIP TO WATCH FOR OBSTRUCTIONS IN VESSEL'S PATCH AN TO MAINTAIN EQUIPMENT AND STRUCTURES
  • STANDS WATCH AT BOW OR ON WING OF BRIDGE TO LOOK FOR OBSTRUCTIONS IN PATCH OF VESSEL
  • MEASURES DEPTH OF WATER IN SHALLOW OR UNFAMILIAR WATERS, USING LEAD-LINE AND TELEPHONES OR SHOUTS INFORMATION BRIDGE
  • ON BRIDGE DUTY
  • PAINTS AND CHIPS RUST ON DECK OR SUPERSTRUCTURE OF SHIP
  • PIRATE WATCH
*************************************************************
ACQUIRED SKILLS/ JOBS SCOPE/ PREVIOUSLY RESPONSIBILITY:


CONTAINER DEPOT MANAGER
  • Container yard management
  • Knowledge in Shipping and logistics operation procedures
  • Suggests areas for improvement in internal processes along with possible solutions
  • Setting performance target within each area of container operations and maintenance of container handling equipment
  • Reviews the status reports of team members and addresses issues as appropriate
  • Leads internal teams/task forces
  • Complies with and helps to enforce standard policies and procedures
  • Planning the operations of the terminal to ensure high productivity and speedy turn round of vessels/ REPO 
  • Ensuring that the various efficiency parameters such as preberthing detention, idle time are kept minimum and moves per hour for import and export
  • Monitoring the performance of each section technical, M&R of Container terminal and attending to their problems, if any, ensuring that the targets set are achieved and the operational profits are achieved as per targets
  • Developing budget for the year in consultation with subordinates and after approval ensuring that the costs are under control as per budget
  • Attending Daily, Monthly and other meetings held with Customers and resolve Customers problems
  • Taking corrective actions on any non-conformance, quality problems and customers complaints
  • Finalizing of all operation and maintenance related contracts
  • Interaction with the shipping lines operating department
  • Granting permission for container gate in gate out
  • Monitoring depot Planning and Billing to main office
  • Write And Update depot SOP
  • Complies with and helps to enforce standard policies and procedures
  • Implementation of Depot SOP in Committee 
  • Head of Customer service
  • Responsible for profit and loss under Operation Dept, Technical/Reefer dept, M&R Dept
  • Deployment of container handling equipment and man power during the shift so as to fulfil the operational requirements container yard.
  • Monitoring the absenteeism of employees from the work place, if any and providing substitute so as to ensure that the work does not suffer and thereafter initiating necessary action to ensure that the absenteeism does not repeat
  • Updated Yard operations, Billing, Gate operations, M&R Dept, Technical Dept, Ops Dept to Business Owner
  • Ensuring that import and export operations are carried out in the right sequence as per plan
  • Ensuring that all the employees at work use their safety gears and guiding them to take utmost care to avoid any accident
  • Ensuring that no pilferage/ theft happens during the shift. However, in case of pilferage/ theft, the B.O must be informed
  • Attending to local grievances of employees in the shift and motivating them
  • Full support and action in maintenance and repair, networking, data server, email server, depot in-house system DMS, Gsoft, IT management and reefer controller software and configurations
  • Full support and action for IT and reefer technical entire branch of operation pasir gudang, westport and nortport
  • Full support and action for outstation technical jobs
  • A writer and implementation for reefer custody and container yard/ depot SOP
  • Client Management:-
  • Manages client interaction and expectations regarding development efforts
  • Develops lasting relationships with client personnel that foster client ties
  • Communicates effectively with clients to identify needs and evaluate alternative technical solutions
  • Continually seeks opportunities to increase customer satisfaction and deepen client relationships
  • Builds a knowledge base of each client's business, systems and objectives
TECHNICAL MANAGER
  • Responsible for all staff under technical department and resolve any kind of technical issue arising that can not be solved by tech - entire workplaces and branch
  • Provide new technical thinking method
  • Research and study new thing in software and control system
  • Spare-part and stock control
  • Purchasing
  • Provide special technical tools and equipments
  • Teaching in reefer committee
  • Stock and inventory control
  • Online data entry for merc+, depotsmart, medlog, marta, molpower, daikin, starcool, thermo king, and carrier
  • Knowledge in instrument
  • Knowledge in marine water cooled condensor system
  • Expert in refrigeration container repair, monitoring, PTI and retrofitting for carrier, mitsubishi, thermo king, daikin, and still hard study to dominate full knowledge for starcool
  • Full knowledge and friendly use carrier ML1, ML2, ML2i AND ML3 controller
  • Full knowledge and friendly use daikin electronic container operation system
  • Full knowledge and friendly use for thermo king mp2000, mp3000, mp4000, smartreefer and cf11 controller
  • Full knowledge and friendly use lodam controller for starcool unit
  • Full knowledge and friendly use in mitsubishi micro-computerized recorder controller
  • Members in refrigeration-engineer
  • Still hard study for thermo king super freezer after done following courses on october 2014 for CMA reefer unit
  • Expert in brazing jobs of any kind of copper tube
  • High knowledge in refrigeration troubleshooting, repair and retrofitting
  • Expert in welding arc and mig
  • Full understanding in reefer and container depot socio business
  • Knowledge and business relationship for contact, spare part, supplier, market survey, part pricing etc
  • Full knowledge in microprocessor controller and configuration
  • A writer and editor in basic refrigeration book
  • A writer and implementation for reefer SOP
  • Client Management:-
  • Manages client interaction and expectations regarding development efforts and target
  • Communicates effectively with clients to identify needs and evaluate alternative technical solutions
  • Continually seeks opportunities to increase customer satisfaction and deepen client relationships
  • Builds a knowledge base of each client's business, systems and objectives
  • Committee of technical:-
  • To ensuring all technical staff full dominate in reefer technical knowledge
  • Research and study
  • Teaching
PETROL ENGINE 
  • Expert in petrol engine modification for sprint racing spec
  • Experienced overhauling all type petrol engine (excluding auto gear system)
  • Engine service and repair
  • Carburetor tuning
  • Fuel injection management
  • Parts Assembly/ dis-assembly
  • Malfunction diagnosis
NGV SYSTEM
  • Regulator Tuning - High performance
  • NGV System diagnosis
COMPUTER/ IT 
  • Assists in the planning and implementation of additions, deletions and major modifications to the supporting company infrastructure
  • Computer networks, network administration and
    network installation
  • Performs basic and more complex troubleshooting, backup, archiving, and disaster recovery
  • Installs and upgrades computer software and network equipment
  • Computer viruses and security
  • E-mail and internet programs
  • Initiates and implements improvements in all workplaces of IT responsibility
  • Serves as main point of contact on all IT-related matters for the office assigned
  • Responds/acts on upper-management direction
  • Identifies and provides standards for gathering information for use in trend analysis and reports information to company management
  • Systems backups, archiving, and disaster recovery and provides expert support when necessary
  • Works one man show to help implement Internal Systems
  • Expert in windows operating system
  • Full dominate In networking, Device, Configuration for XP, Vista, Win7
  • Full dominate in troubleshooting and repair
  • Still studying in windows language, php, c+++
  • Experienced in data server
  • Experienced in web server
  • Experienced in mail server
  • Knowledge in website builder 
  • Experinced as webmaster
  • Knowledge in SEO
  • Knowledge In H**K
  • Life as blogger for knowledge transfer
  • Hobby in using hacking and cracking tool on OS win XP
  • Friendly use websitebuilder 7,8,9
  • Still hard study to full dominate full knowledge in php,vb, msql
  • Intermediate and to frendly use adobe photoshop CS and adobe AI
  • Experienced in container depot in-house system and data server
  • Full dominate OE6
  • Friendly utilizing cpanel 
  • Literate in Microsoft office
MARINER
  • Able-bodied Seaman / local and foreign going
  • Experience as helmsman sailing on open sea, river, canal
  • Endorse steering certificated in Antwerp port Belgium-test by pilot on board years 1999
  • Certificated helmsman of the ship from 22000 horsepower to 55000 horsepower (all recorder on discharge book)
  • Responsibilities:-
  • General purpose-Work overtime on carrying out maintenance of the entire deck,chipping,painting,navigation,mooring and unmooring vessel,monitoring the anchor,recovery of seamanship/ oceanographic equipments,watch stander/day work watchkeeping, connect hoses for transferring of oil,Perform wheel house including course plotting,maintain sanitary condition in designated areas. offshore crane operation,bridge work as directed, etc 
  • Duties and Responsibilities:-
  • Performs duties directly under the instruction of the Chief Officer, duty officer, or Bosun
  • Keeps watch on the bridge while the vessel is underway. 
  • Keeps cargo watch on deck when the vessel is in port during cargo operations
  • Takes sounding of ballast tanks/ bilges
  • Learns skills such as making wire splices, connecting broken hawsers, making pilot ladders, and handling the helm skillfully when steering the ship in and out of port and narrow waterways
  • Knows watch keeping procedures and basic rules of the road, and identifies all shapes and light signals for navigation.
  • Knows how to handle and operate deck machineries, hatch covers and lifeboat davits
  • Assist the duty officer as lookout during navigation
  • Stands watch at the gangway to prevent any intruders, unauthorized persons and other suspicious
  • parties from boarding
  • Performs the following during port watch:-
    * Adjust all mooring ropes
    * Keeps the gangway safe for use
    * Ensures safety nets are in use
    * Switches the deck lights on/ off
    * Hoist the correct signal flag when vessel is bunkering
    * Always checks the water surrounding the vessel for oil  slicks, whether from the ship itself or elsewhere, and, if a slick is detected, reports the incidents immediately to the Officer of the Watch (OOW)
  • Attends to all daily routine tasks or specific jobs assigned to him by senior deck officers
  • Takes turn in cleaning common areas on board
  • Serves as a member of the fire and first aid teams
  • Performs other duties that may be assigned by the Master, Chief Officer and other officers
ENGINEERING
  • Experienced in high mast spotlight engineering, maintenance and service
ARCHITECTURES
  • Involve In Shipping Container/Reefer Trading, Project, Designer, Modification and Architecture
  • Draughtsman
  • Friendly use Aoto CAD Electrical 2012 Win32, SynaptiCAD Product Suite 17.02a, sweet home 3D, SketchUp Pro 2014 v14.0.4900, Chief Architect Premier X6 v16.0.3.41 X86, Ashampoo Home Designer Pro 2 v2.0.0, Ashampoo 3D CAD Professional 3.0.2, Autodesk AutoCAD LT 2013 SP1.1 x86-x64
PERSONAL TRAITS
  • HIGH RESPONSIBILITY TO PROVIDE NEW THINKING IN THE FIELD OF REEFER TECHNICAL METHOD, THEORY AND SKILL FOR TROUBLESHOOTING REEFER MACHINE
  • HAVING A MIND TO INVOLVE IN MECHANICAL AND ELECTRICAL ENGINEERING
  • HARD WORKING
  • WILLING TO LISTEN COMPLAINT
  • SCHEDULE-ORIENTED AND DETAIL CONSCIOUS
  • RESPONSIBILITY AND ACCOUNTABILITY
  • ALWAYS TO TRY EXCELLENCE IN WORK MANAGEMENT
  • ALWAYS WILLING TO LEARN NEW THINGS
  • NOT LIKES TO WASTE TIME TALK RELATED CAREER
  • SPEND A LOT OF TIME IN TRANSFER KNOWLEDGE
  • SPEND MORE TIME IN WRITING ABOUT DIFFERENT TECHNOLOGY AND KNOWLEDGE
  • ENGLISH FLUENT = BAD, READ & WRITE OK

Refrigeration Module list

Module 1 details (Prepared for Klang Reefer Service Sdn. Bhd.)
Module name REFRIGERATION SYSTEM COMPONENTS

To provide the student with the knowledge and skills of
refrigeration system components, types and their applications.

Krs-dhil0803v.0001 - Refrigerants

TBA
1. Functions of the compressor
- types of compressors:
- reciprocating
- scroll
- AC motor-compressor

- Function of the regulator valve

2. Functions of the condenser
- types of condenser:
- air cooled
- water cooled
- Evaporative

- Function of the economizer / Heat exchanger

3. Functions of the expansion
- type of expansion valve
- Thermostatic expansion valve (TXV)
- Electronic Expansion valve (EEV)
- Capillary tube
- Quench valve
Krs-dhil0803v.0001

4. Function of the evaporator
- types of evaporators:
- air cooling
- Evaporative


5. Function of the flow control
- types of flow controls:
- refrigerant distributors

6. Functions of the modulations

7. Functions of the frequency converter
15-110Hz (450-3300 rpm)

8. Functions of the thermostat

On the completion of this module, the learner will be able to:
Describe the different types of compressors used in refrigeration
Container.

1.1 Explain the function of the compressor in the system.

1.2 Describe the different types of compressor used in the
industry.

Describe the different types of compressors used in refrigeration container and air conditioning.

2.1 Explain the function of the condenser in the system.

2.2 Identify the different types of condensers used in the industry.

2.3 Explain the function and application of various types of
condensers used in the industry. Krs-dhil0803v.0001




Describe the different types of evaporators used in refrigeration
and air conditioning.

3.1 Explain the function of the evaporator in the system.

3.2 Identify the different types of evaporators used in the industry.

Describe the different types of flow controls-used in refrigeration
and air conditioning.

4.1 Explain the functions of the flow control in the system.

4.2 Identify the different types of flow controls used in the
industry.

4.3 Explain the function of the refrigerant distributor in the
system.

4.4 Identify the different types of refrigerant distributor used in
the industry.

Determine the expected high and low side system pressures, using
appropriate application of evaporator and condenser temperature
differences.

5.1 Determine expected high and low side pressures given product
storage conditions/space temperatures and ambient
conditions.

Written mechanical report
Krs-dhil0803v.0001
Brazing safety procedure



Appropriate practical equipment, service manuals, schematic
Diagrams test equipment. Especially CARRIER, DAIKIN, MITSUBISHI, THERMOKING, STAR COOL, PAUL KLING

How thermostat, PLC, microprocessor controller functioning
(Theory)

Trouble Shoot 24volt.


A safe and healthy environment will be provided for students in
regards to classroom and workshop safety.

Module 2 detail
Practical to trouble shoot 24 volt

Practical to trouble shoot refrigerant system

Practical retrofitting/brazing in half life situations

Practical to repair any kind item part reefer unit in emergency
Situation (one maan)
....................................................................................................................................................................

23 june 2012

--> -->

Module 2 details (Prepared for next course)

Pengenalan

Pengenalan Kursus Teknologi Penyejukbekuan Peti Kemas (reefer container)

Kursus ini melatih para pelatih di dalam kerja-kerja lapangan kontena sejuk beku (reefer) untuk menguasai kemahiran menservis secara keseluruhan unit sejukbeku (reefer). Didalam kursus ini para pelatih akan diajari sepenuhnya oleh tenaga pengajar untuk menguasai teknologi terkini dalam bidang penyejukan kontena sejukbeku (reefer)  sehingga sampai ke tahap pekerja mahir.

MATLAMAT


Kursus teknologi Penyejukbekuan petikemas (reefer) adalah untuk melahirkan pekerja yang berkemahiran memasang, menyenggara dan membaik pulih peralatan penyejukan dan  memastikan ianya sesuai untuk kegunaan pengisian kargo dan memastikan ianya selamat kepada pengguna.

OBJEKTIF LATIHAN

1. Mengenal unit reefer dari segi teknologi yang digunakan dan mempelajari metodologi berfikir seorang juruteknik reefer (classroom).
2. Latihan menggunakan buku manuals dengan betul. (arah dan tujuan penulisan manuals)
(classroom).
3. Menguasai perbezaan tekanan cecair dan gas penyejukan R134a, R404a, R22 dan netrogen pressure gas (classroom).
4. Mempelajari wiring diagram 440 volt line (classroom).       
5. Mempelajari wiring diagram 24 volt circuit (classroom).
6. Mempelajari micro circuit 5 volt (classroom)
7. Mempelajari keseluruhan teknologi penggawalan/controller dalam bentuk peringkat lunak/software dengan turutan seperti berikut :- (classroom & yard)
     a. control
     b. safety
     c. software
     d. alarm
8. Mempelajari kaedah penggunaan alat bantuan troubleshooting seperti claim meter dll (classroom & yard)
9. Mempelajari dan melakukan secara praktikal retrofitting  dan brazing serta kerja pemaipan tiub kuprum/cooper tube dan expansion device (yard).
10. Menulis report kerosakan/damage report dan angaran sebut harga/estimation.

ORGANISASI KANDUNGAN

1.    Kemahiran Asas Peralatan Penyejukbekuan kontena peti kemas reefer

Dalam bidang pembelajaran ini pelatih menguasai kemahiran asas peralatan penyejukbekuan kontena peti kemas reefer serta mengamalkan peraturan keselamatan. Pelatih mempelajari peralatan penyejukan kontena peti kemas reefer dari segi komponen asas dan binaan, litar pendawaian dan sistem kawalan manual serta kawalan automatik. Kerja amali termasuk mempraktikkan uji lari dan mengesan kerosakan. Pelatih juga mempraktikkan pelbagai kemahiran pemaipan penyejukan serta pelbagai cara mengecas bahan pendingin. Pelatih akan diajari sepenuhnya Pre-Trip Inspection.

1.1 Pengenalan
     a. Perkembangan teknologi semasa
     b. Prospek kerjaya
     c. Peraturan dan undang-undang kerja
     e. Etika dan budaya kerja dalam menjaga amanah pemilik kontena peti kemas reefer

1.2 Keselamatan am
     a. Keselamatan diri
     b. Keselamatan alat dan mesin
     c. Keselamatan elektrik
     d. Mencegah kebakaran
     e. Rawatan kecemasan

1.3 Peralatan ujian
     a. Pena ujian (electrical test pen)
     b. Meter pelbagai (multi meter)
     d. Meter kapit (amprobe/clamp meter)
     e. Tolok pancarongga (compound gauge)
      f. Meter suhu (thermometer)

1.4 Menerangkan
      1.4.1 fungsi pemampat (compressor)
               1.4.1a. jenis compressor reciprocating
               1.4.2b. jenis compressor scroll
               1.4.3c. AC motor - compressor assy

      1.4.2 fungsi peredam tekanan (regulator valve)
      
      1.4.3 fungsi condensor
               1.4.3a. jenis condensor sejukan angin (air cooled)
               1.4.3b. jenis condensor sejukan air (water cooled)
               1.4.3c. condensor motor
     
     1 4.4 tangki penerima (receiver tank)

     1.4.5 fungsi penapis kering (filter drier)

     1.4.6 Penerangan kegunaan sistem penjimatan/economizer

     1.4.7 Penerangan/fungsi injap kembangan (expansion device)
              1.4.7a thermostatic expansion valve
              1.4.7b electronic expansion valve
                          -motorized system
                          -valve boby
              1.4.7c capillary tube
              1.4.7d quench valve
    
     1.4.8 Kegunaan pemeluap (coil evaporator)
              1.4.8a sistem tekanan evaporator coil
              1.4.9b tekanan angin (air cooling)
              1.4.8c pemeluapan (evaporativ)
                          -motor evaporator

     1.4.8 Pemanas (heater)
               1.4.8d Heater hotgas system
               1.4.8e heater coil assy

     1.4.9 Fungsi Heat exchanger system

     1.4.10 Kegunaan/fungsi modulation valve
              1.4.10a megnatic coil
              1.4.10b stepper motorized



     1.4.11 Alat kawalan/controller
               1.4.11a microprocessor
                            -microlink
                            -Dccs
                            -york
                            -mmc
                            -analog thermostat
               1.4.11b Programable Logic Controllers (PLC)
                            -Carrier
                            -Thermo king

1.5 Karekteristik Bahan pendingin
     a. R134a
     b. R404a
     c. R22

1.5 Pemaipan penyejukan
     a. Jenis dan saiz tiub kuprum (cooper tube)
     b. Pasangan (fitting)
     c. Pemotongan tiub kuprum
     d. Pembengkokan tiub kuprum
     e. Pengembangan (flaring) dan swaging
      f.  Meloyang (brazing)
     g. Welding (additional)

1.6 Animasi kitaran asas penyejukan:

         bermula dari reed valve tekanan tinggi/discharge dan
         berakhir pada tekanan rendah/suction-after modulation valve

  1.7 Vacuumizer system
1.8 Mengecas gas penyejukan

1.7 Elektrik asas
     1.7a. Pengenalan
     1.7b. Arus ulang alik (AC)
     1.7c. Arus terus (DC)

2.  Kemahiran Asas Lanjutan Peralatan Penyejukbekuan kontena sejukbeku reefer

Kemahiran asas menservis peralatan penyejukbekuan kontena peti kemas sejuk beku dilanjutkan dalam bidang ini. Pelatih mengendali, mengesan kerosakan dan membaikpulih empat jenis unit penyejukbekuan reefer iaitu unit Carrier, Daikin, Thermo King, Mitsubushi dan Starcool.

2.1 Kendalian asas sistem penyejukbekuan reefer untuk isian kargo
     a. Unit Carrier Visual checks dan Pre-Trip Inspection

         -pelatih dilatih mengusai sepenuhnya sistem controller 
     b. Unit Daikin Visual checks dan Pre-Trip Inspection
         -pelatih dilatih mengusai sepenuhnya sistem controller 
     c. Unit Thermo King Visual checks dan Pre-Trip Inspection
         -pelatih dilatih mengusai sepenuhnya sistem controller 
     d. Unit Mitsubishi Visual checks dan Pre-Trip Inspection
         -pelatih dilatih mengusai sepenuhnya sistem controller  
     e. Unit Starcool  Visual checks dan Pre-Trip Inspection
         -pelatih dilatih mengusai sepenuhnya sistem controller 

 2.2 Pelatih akan diajari sepenuhnya pengusaan berhadapan dengan baik pulih reeefer yang mempunyai kargo dalam keadaan memdesak/emergancy procedure berdasarkan kepada keperluan semasa dan tempat kejadian kerosakan reefer.